XantrexProsineTM 2.5 and 3.0Inverter/ChargersInstallation and Operation GuidePS2.5PS3.0
Prosine 2.5/3.0 Installation & Operation Guide viiWarrantyWarrantyWhat does this warranty cover? This Limited Warranty is provided by Xantrex Tech
Prosine 2.5/3.0 Installation & Operation Guide 83Appendix A: SpecificationsProsine 2.5 Efficiency CurveProsine Over-Current Shutdown ResponseProsi
84 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 85Appendix B: Inverter ApplicationsAC loads on the inverter differ in the way they perform. There
Problem Loads in Load Sense86 Prosine 2.5/3.0 Installation & Operation Guidepresent a load until line voltage is available. When this occurs, eac
Prosine 2.5/3.0 Installation & Operation Guide 87Appendix C: TroubleshootingWhat to do if a problem occursThis section may help you narrow down th
Error Code Displays and What They Mean88 Prosine 2.5/3.0 Installation & Operation GuideError Code Displays and What They MeanMany types of faults
Prosine 2.5/3.0 Installation & Operation Guide 89Appendix C: TroubleshootingError Code TableThe following table lists the error codes, likely cau
Error Code Table90 Prosine 2.5/3.0 Installation & Operation Guide002 Battery Voltage is too low 1. Discharged battery.2. Old or faulty battery.3.
Prosine 2.5/3.0 Installation & Operation Guide 91Appendix C: Troubleshooting008-015 Ambient temperatures or internal component temper-atures are
Error Code Table92 Prosine 2.5/3.0 Installation & Operation Guide195 Internal DC bus voltage is low in Charge mode1 There may be a hot to ground
Disclaimerviii Prosine 2.5/3.0 Installation & Operation Guidea) the product if it has been misused, neglected, improperly installed, physically d
Prosine 2.5/3.0 Installation & Operation Guide 93Appendix C: Troubleshooting206 AC Output voltage too high 1. Some loads, like motors, can feed p
Error Code Table94 Prosine 2.5/3.0 Installation & Operation Guide
95IndexAabsorption chargedefined, 59AC (shorepower) configuration, 29AC bonding, 45AC cabling, 40, 45AC circuit breakers, 45AC disconnect and overload
Index96 Prosine 2.5/3.0 Installation & Operation Guide battery Amp-hour capacity, 70battery bank sizing, 70battery capacity, 30, 70battery conf
IndexProsine 2.5/3.0 Installation & Operation Guide 97battery temperature, 25, 26battery type, 25, 26load sense, 25, 26distilled water, 61, 62,
Index98 Prosine 2.5/3.0 Installation & Operation Guide Voltage, 8Warning, 9lightsfluorescent, 85incandescent, 86line (hot), 38liquid crystal di
IndexProsine 2.5/3.0 Installation & Operation Guide 99system configuration, 35system diagramsrecreational vehicle, 53residential backup system,
445-0096-01-01 Rev. 3Printed in ChinaXantrex Technology Inc.Toll free 1 800 670 0707 Direct 1 604 422 2777Fax 1 800 420 [email protected]
Prosine 2.5/3.0 Installation & Operation Guide ixWarrantyWarning: Limitations On UsePlease refer to your product user manual for limitations on us
Return Procedurex Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide xiContentsImportant Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contentsxii Prosine 2.5/3.0 Installation & Operation Guide System Information Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prosine 2.5/3.0 Installation & Operation Guide xiiiContents Mounting to the Negative Battery Terminal . . . . . . . . . . . . . . . . . . . . .
Contentsxiv Prosine 2.5/3.0 Installation & Operation Guide Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prosine 2.5/3.0 Installation & Operation Guide 1Section 1: FeaturesCongratulations on your purchase of the Prosine inverter/charger. The Prosine
Inverter Features2 Prosine 2.5/3.0 Installation & Operation GuideBattery Temperature Shut Down When using the battery-temperature sensor, the cha
ProsineTMPS2.5 Inverter/ChargerPS3.0 Inverter/ChargerInstallation and Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 3Section 1: FeaturesOver-Current Protection When the AC loads connected to the Prosine inverter/ch
Inverter Features4 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 5Section 2: Controls and IndicatorsProsine 2.5 inverter/chargers feature DC input and output conne
AC Bypass Selector6 Prosine 2.5/3.0 Installation & Operation Guideoptimize the charging profile. The remote output jacks enable you to remotely m
Prosine 2.5/3.0 Installation & Operation Guide 7Section 2: Controls and IndicatorsStandard LED Control PanelThe Prosine inverter/charger is suppl
Standard LED Control Panel8 Prosine 2.5/3.0 Installation & Operation GuideBattery Status IndicatorThe Battery Status LED Display includes two ver
Prosine 2.5/3.0 Installation & Operation Guide 9Section 2: Controls and IndicatorsFault LED This LED flashes on-and-off during an error conditio
Standard LED Control Panel10 Prosine 2.5/3.0 Installation & Operation GuidePower IndicatorA green LED labeled UTILITY/SHOREPOWER (INCOMING) light
Prosine 2.5/3.0 Installation & Operation Guide 11Section 2: Controls and IndicatorsMounting and Installing the LED Control PanelYou can install t
ACS Control Panel12 Prosine 2.5/3.0 Installation & Operation GuideACS Control PanelThe Advanced Control System (ACS) panel features a two-line 16
About XantrexXantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to
Prosine 2.5/3.0 Installation & Operation Guide 13Section 2: Controls and IndicatorsLiquid Crystal DisplayYou can cycle the LCD panel through a me
ACS Control Panel14 Prosine 2.5/3.0 Installation & Operation GuideMenu Navigation ProcedureTo navigate through the menu and select parameters:1.
Prosine 2.5/3.0 Installation & Operation Guide 15Section 2: Controls and IndicatorsAC Information MenuAC Information menus include AC input and o
ACS Control Panel16 Prosine 2.5/3.0 Installation & Operation GuideBattery Information MenuThis menu displays the current configuration settings a
Prosine 2.5/3.0 Installation & Operation Guide 17Section 2: Controls and IndicatorsCharger Information MenuThe Charger menu displays the charging
ACS Control Panel18 Prosine 2.5/3.0 Installation & Operation GuideSystem Information MenuThe System Information menu displays the current system
Prosine 2.5/3.0 Installation & Operation Guide 19Section 2: Controls and IndicatorsVersion Information MenuThe Version Information menu displays
Faults Display & Reset Button20 Prosine 2.5/3.0 Installation & Operation GuideFaults Display & Reset ButtonFault LED This LED flashes on
Prosine 2.5/3.0 Installation & Operation Guide 21Section 2: Controls and IndicatorsPower IndicatorA green LED labeled “UTILITY/SHOREPOWER (INCOMI
Mounting and Installing the ACS Control Panel22 Prosine 2.5/3.0 Installation & Operation GuideMounting and Installing the ACS Control PanelYou ca
Prosine 2.5/3.0 Installation & Operation Guide iIMPORTANT SAFETY INSTRUCTIONSThis manual contains important safety and operating instructions as
Prosine 2.5/3.0 Installation & Operation Guide 23Section 2: Controls and IndicatorsBattery Temperature SensorThe temperature sensor continuously
Battery Temperature Sensor24 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 25Section 3: ConfigurationThis section explains how to configure the Prosine inverter/charger to be
DIP Switch Settings26 Prosine 2.5/3.0 Installation & Operation GuideSWITCH BANK 1 (SW1)Battery TypeSwitch 1 ❃UP FloodedDOWN GelNot usedSwitch 2Sw
Prosine 2.5/3.0 Installation & Operation Guide 27Section 3: ConfigurationSWITCH BANK 2 (SW2)Audible AlarmSwitch 1❃UP Audible signals enabledMax
ACS Configuration28 Prosine 2.5/3.0 Installation & Operation GuideACS ConfigurationThe ACS Control Panel enables you to configure the Prosine inv
Prosine 2.5/3.0 Installation & Operation Guide 29Section 3: ConfigurationACS Configuration ConsiderationsACS Configuration settings override the
ACS Configuration Considerations30 Prosine 2.5/3.0 Installation & Operation GuideAC (Shorepower) ConfigurationOnly one configurable parameter is
Prosine 2.5/3.0 Installation & Operation Guide 31Section 3: ConfigurationBattery ConfigurationThe Battery Information menu has three configurati
ACS Configuration Considerations32 Prosine 2.5/3.0 Installation & Operation GuideBATTERY INFO:TYPE: FLOODEDBATTERY INFO:SIZE: 75AhENTERBATTERY IN
ii Prosine 2.5/3.0 Installation & Operation Guide12. WARNING—RISK OF EXPLOSIVE GASESa) WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DAN-GERO
Prosine 2.5/3.0 Installation & Operation Guide 33Section 3: ConfigurationInverter ConfigurationAll the items on the Inverter menu are configurat
ACS Configuration Considerations34 Prosine 2.5/3.0 Installation & Operation GuideThe voltage range for these alarms and cutoffs is generally set
Prosine 2.5/3.0 Installation & Operation Guide 35Section 3: Configurationis normal. The audible alarm will be silenced after a few moments, the
ACS Configuration Considerations36 Prosine 2.5/3.0 Installation & Operation GuideSystem ConfigurationThe System Information menu contains two con
Prosine Installation & Operation Guide 37Section 4: Inverter/Charger InstallationThis section describes the tools and materials required, the app
Installation Overview38 Prosine Installation & Operation Guide4. Select an appropriate mounting location. The Prosine must be mounted verticall
Prosine Installation & Operation Guide 39Section 4: Inverter/Charger Installation13. Tighten the cable clamps and secure the cables to the wall o
Designing the Installation40 Prosine Installation & Operation GuideDesigning the InstallationAll installations of the Prosine inverter/charger s
Prosine Installation & Operation Guide 41Section 4: Inverter/Charger Installationgauge number indicates a smaller wire diameter (for example: a 2
Tools and Materials Required42 Prosine Installation & Operation GuideTools and Materials RequiredYou will need the following tools and materials
Prosine 2.5/3.0 Installation & Operation Guide iiiImportant Safety InstructionsFCC INFORMATION TO THE USERNOTE: This equipment has been tested and
Prosine Installation & Operation Guide 43Section 4: Inverter/Charger InstallationWARNING Explosion hazard: This equipment contains components whic
Mounting the Prosine Inverter/Charger44 Prosine Installation & Operation GuideMounting the Prosine Inverter/ChargerThe inverter must be mounted
Prosine Installation & Operation Guide 45Section 4: Inverter/Charger InstallationAC CablingAC wiring must be sized to match the current rating of
DC Cabling46 Prosine Installation & Operation GuideDC CablingDC wiring includes the positive and negative conductors from the battery(s) as well
Prosine Installation & Operation Guide 47Section 4: Inverter/Charger InstallationFor best performance, the wire sizes shown in the table below wil
Recommended DC Cable Sizes For Proper Operation48 Prosine Installation & Operation GuideDC Cabling ProcedureCAUTION Reversing the positive and n
Prosine Installation & Operation Guide 49Section 4: Inverter/Charger Installation8. If you are using the remote temperature sensor, plug it into
Connecting the Battery Temperature Sensor50 Prosine Installation & Operation Guide•Attaching the sensor to the side of the battery using the sel
Prosine Installation & Operation Guide 51Section 4: Inverter/Charger Installation7. Check that the sensor and all wires are fastened securely.8.
Typical System Diagrams52 Prosine Installation & Operation GuideTypical System DiagramsEvery installation is a custom-designed system. It could
iv Prosine 2.5/3.0 Installation & Operation GuideMaterials ListYour Prosine Inverter/Charger package includes the following items. (See the illus
Prosine Installation & Operation Guide 53Section 4: Inverter/Charger InstallationRecreational Vehicle SystemThe diagram below illustrates a typica
Typical System Diagrams54 Prosine Installation & Operation GuideResidential Solar and Wind SystemThis diagram illustrates a residential system t
Prosine 2.5/3.0 Installation & Operation Guide 55Section 5: OperationAfter all the AC and DC wiring has been installed, you can follow the instruc
Prosine Inverter Load Sense Mode56 Prosine 2.5/3.0 Installation & Operation GuideProsine Inverter Load Sense ModeWhen the inverter is ON, it can
Prosine 2.5/3.0 Installation & Operation Guide 57Section 5: OperationInput Voltage: The Prosine inverter/charger operates from an input voltage
Operating Limits for Inverter Operation58 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 59Section 6: Multistage ChargingThe Prosine inverter/charger has a fully functional multistage bat
Charging Profile60 Prosine 2.5/3.0 Installation & Operation Guidelimit, based on battery size settings, charging moves on to the next stage. For
Prosine 2.5/3.0 Installation & Operation Guide 61Section 6: Multistage ChargingOperation in Charger ModeWARNING Explosion hazard: During charging
Operation in Equalization Mode62 Prosine 2.5/3.0 Installation & Operation Guidebattery electrolyte level. Fill only with distilled water if the e
Prosine 2.5/3.0 Installation & Operation Guide vMaterials ListSystem / Installation InformationBefore you call Customer Service, please record the
Prosine 2.5/3.0 Installation & Operation Guide 63Section 6: Multistage Chargingswitch to the GEL position even if they use starved-electrolyte te
Operating Limits for Charger Operation64 Prosine 2.5/3.0 Installation & Operation GuideBattery Charging and Equalization GuideThe following table
Prosine 2.5/3.0 Installation & Operation Guide 65Section 6: Multistage ChargingGNBStow-awaySet to FLOODED. Set to Cold for all ambient tempsBatte
Operating Limits for Charger Operation66 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 67Section 7: BatteriesThis section of the manual is included to help you better understand the fac
Types68 Prosine 2.5/3.0 Installation & Operation GuideYour Prosine inverter/charger is designed to be used with deep-cycle, lead-acid batteries.
Prosine 2.5/3.0 Installation & Operation Guide 69Section 7: BatteriesSealed Gel CellAnother type of deep-cycle battery construction is the sealed
Battery Bank Sizing70 Prosine 2.5/3.0 Installation & Operation GuideInsulated battery enclosures also ensure that the temperatures of the individ
Prosine 2.5/3.0 Installation & Operation Guide 71Section 7: BatteriesHOURS. This can then be easily converted to an estimate of the battery amp-h
Estimating Battery Requirements72 Prosine 2.5/3.0 Installation & Operation GuideWhen sizing your battery, be conservative, and resist the temptat
vi Prosine 2.5/3.0 Installation & Operation GuideFigure 1. Inverter/Charger Components
Prosine 2.5/3.0 Installation & Operation Guide 73Section 7: BatteriesMonthly Battery MaintenanceWARNING Wear appropriate attire and eye protectio
Monthly Battery Maintenance74 Prosine 2.5/3.0 Installation & Operation GuideEquipment❐❐❐❐Water hose with spray nozzle or 5-gallon watering bucket
Prosine 2.5/3.0 Installation & Operation Guide 75Section 7: BatteriesCablesInspect all battery cables for missing or damaged insulation or loose
Cabling & Hook-up Configurations76 Prosine 2.5/3.0 Installation & Operation GuideSeries ConnectionWhen batteries are connected with the posit
Prosine 2.5/3.0 Installation & Operation Guide 77Section 7: BatteriesSeries – Parallel ConnectionAs the name implies, both the series and paralle
Cabling & Hook-up Configurations78 Prosine 2.5/3.0 Installation & Operation Guide
Prosine 2.5/3.0 Installation & Operation Guide 79Appendix A: SpecificationsINVERTERProsine 2.5 12-volt;(24-volt in parenthesis)Prosine 3.0 12-vol
80 Prosine 2.5/3.0 Installation & Operation GuideCharger Output VoltagesGENERALProsine 2.5 12-volt;(24-volt in parenthesis)Prosine 3.0 12-volt; (
Prosine 2.5/3.0 Installation & Operation Guide 81Appendix A: SpecificationsProsine 2.5/3.0 Chassis Dimensions
82 Prosine 2.5/3.0 Installation & Operation GuideProsine 2.5/3.0 Chassis Dimensions with Brackets
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